XLPE Power & Control Cables, Single Core Cable, Twin Core Cable, Single Core Unsheathed Cables, Mumbai, India

XLPE Power & Control Cables, Single Core Cable, Twin Core Cable, Single Core Unsheathed Cables, Mumbai, India

 

Stranding (CONDUCTOR)

The Copper, Tinned Copper or Aluminium drawn wires are stranded on a tubular stranding machine. All stranding machines are equipped with driven take-up and pay-off ensuring even tension. These machines are producing upto 1000 mm² conductor.

Bunching

The fine drawn parallel wires undergo bunching operations on bunching machines ensuring even twisting and continuous 25 km smooth conductor.

Insulation

Insulation for House Wires & Flexibles is carried out on high-speed twin head extrusion system from with plain, stripes, spiral and tracer colouring system, online diameter meter, inkjet printing and online testing system. 
The extrusion for PVC, XLPE, insulated power/control and other cables is carried out on extruders having screw and barrel with extrusion line having online diameter controllers.
Cables cores are made on state-of-the-art triple head extrusion system for semicon conductor and XLPE, having computerized operations ensuring consistency of thickness in all layers. Before laying-up, the XLPE insulated conductors are steam cured under standardized condition. 

Group pairing Lining Up 

The cores produced are paired on group twinner to ensure uniform twisting/pairing under controlled tensioning to produce subunits of 10 /20 pairs. Number of such twisted pairs (or subunits) are laid-up on drum twister to form a super unit of 50/100 pairs with coloured tape for identification.

Laying Up / Taping

 The cores are laid-up on planetary/rigid system on laying-up machines.

Armouring (LT Power / Control and Other Cables)

Strip or Round wire  in GI, Copper or Aluminium is carried out on machines with synchronous drive system ensuring smooth and more than 90% coverage. 

Sheathing / Jacketing

Outer sheathing is carried out on extrusion lines with online diameter controllers, extruder and dies. These extruders are used for PVC, Zero Halogen / Elastomeric compound and black LDPE for jacketing. 

 

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